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Coal combustion products (CCPs) are materials produced when we burn coal to produce electricity.
These materials are comprised of fly ash, flue gas desulfurization (FGD) materials, bottom ash, boiler
slag and other power plant by-products. While approximately 41 percent were used beneficially, the
rest were disposed. The potential for use is exceptional and the environmental benefits significant. CCP
use conserves natural resources as the need to extract virgin materials is eliminated. Millions of acres
of land otherwise used for disposal are preserved by using CCPs. Substituting one ton of fly ash for
one ton of Portland cement eliminates one ton of CO2 otherwise released during cement production.
Applications span an infinite variety of possibilities in the architecture, engineering and construction
industries as well as in manufacturing. The number of applications is limited largely by imagination.
CCPs are categorized in four groups, each based on physical and chemical forms derived from coal
combustion methods and emission controls:
Fly ash is most commonly used as a high-performance substitute for
portland cement or as clinker for portland cement production.
Cements blended with fly ash are becoming more common. Building
material applications range from grouts and masonry products to cellular
concrete. Many asphaltic concrete pavements contain fly ash.
Geotechnical applications include soil stabilization, road base, structural
fill, embankments and mine reclamation. Fly ash also serves as filler in
wood and plastic products, paints and metal castings.
Bottom ash and boiler slag can be used as a raw feed for
manufacturing portland cement clinker, as well as for skid
control on icy roads. These materials are also suitable for
geotechnical applications such as structural fills and land
reclamation. The physical characteristics of bottom ash and
boiler slag lend themselves as replacements for aggregate in
flowable fill and in concrete masonry products. Boiler slag is
also used for roofing granules and as blasting grit.
Flue gas desulfurization (FGD) materials are produced by chemical “scrubber” emission control
systems that remove sulfur and oxides from power plant flue gas streams. Residues vary, but
the most common are FGD gypsum (or “synthetic” gypsum) and spray dryer absorbents. FGD
gypsum is used in almost thirty percent of the gypsum panel products manufactured in the
U.S. It is also used in agricultural applications to treat undesirable soil conditions and to
improve crop performance. Other FGD materials are used in mining and land reclamation
activities.
Because there are many boilers and combustion processes, it is not possible to use
a few terms to describe CCPs. In fact, it is clear that depending on geographic location, company, sector of the
industry, regulatory perspective, etc., terms are often used interchangeably or even incorrectly. The glossary is an attempt to
define the most commonly used terms pertaining to production, handling and use of CCPs and, when needed, to the disposal of
coal combustion by-products (CCBs) - see menu above.
Using fly ash in embankment
construction in the UK
SEM of fly ash particles